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ISO Flanges

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ISO Flanges Overview

  • ISO Standard : ISO flanges conform to ISO 1609 and DIN 28404 standards.
  • Types :
    • ISO-K : Clamped connection for quick assembly.
    • ISO-F : Bolted connection for fixed and secure assembly.
  • Vacuum Range : Suitable for vacuums down to 10⁻⁸ mbar.
  • Sizes : Flange diameters typically range from ISO63 to ISO630 (numbers denote the nominal flange size in millimetres).

ISO Flange Types

1. ISO-K (Clamped Flanges)
  • Fast assembly using clamps.
  • Ideal for applications requiring modularity and quick maintenance.

Connection Method:

  • Uses claw clamps or hinged clamps to secure the flanges.
  • O-ring and centering ring create the vacuum seal.
2. ISO-F (Fixed Flanges)
  • Bolted connections for permanent or rigid setups.
  • Offers superior stability under high stress or vibration.

Connection Method:

  • Flanges are bolted together using through bolts.
  • Same O-ring and centering ring setup as ISO-K flanges.

ISO Flange Components

1. Flanges
  • Made of stainless steel (304/316L) or aluminum.
  • Available in both ISO-K (clamped) and ISO-F (bolted) designs.
2. O-Ring
  • Provides a vacuum seal between mating flanges.
  • Common materials include:
    • Viton: High temperature and chemical resistance.
    • Nitrile (NBR): Cost-effective for general use.
3. Centering Ring
  • Ensures proper alignment and positioning of the O-ring.
  • Types:
    • Standard Centering Ring.
    • Screened Centering Ring (includes a mesh for particulate control).
4. Clamps (ISO-K)
  • Claw Clamps: Attach to the beveled edges of ISO-K flanges.
  • Hinged Clamps: Allow for quick and easy assembly without tools.
5. Bolts and Nuts (ISO-F)
  • Bolts secure ISO-F flanges for rigid connections.
  • Vented bolts are available to minimize trapped gas (virtual leaks).

Applications of ISO Flanges

  • High Vacuum Systems: Applications requiring vacuums down to 10⁻⁸ mbar.
  • Vacuum Coating Systems: Used in large deposition chambers for thin film coatings.
  • Semiconductor Processing: Integrated into vacuum systems for etching, deposition, or testing.
  • Vacuum Furnaces: Used for heat treatment and material processing.
  • Large Vacuum Chambers: For research or industrial-scale applications.
  • Cryogenic Systems: Systems requiring large-diameter vacuum connections for cooling processes.

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