ISO Flanges Overview
- ISO Standard : ISO flanges conform to ISO 1609 and DIN 28404 standards.
- Types :
- ISO-K : Clamped connection for quick assembly.
- ISO-F : Bolted connection for fixed and secure assembly.
- Vacuum Range : Suitable for vacuums down to 10⁻⁸ mbar.
- Sizes : Flange diameters typically range from ISO63 to ISO630 (numbers denote the nominal flange size in millimetres).
ISO Flange Types
1. ISO-K (Clamped Flanges)
- Fast assembly using clamps.
- Ideal for applications requiring modularity and quick maintenance.
Connection Method:
- Uses claw clamps or hinged clamps to secure the flanges.
- O-ring and centering ring create the vacuum seal.
2. ISO-F (Fixed Flanges)
- Bolted connections for permanent or rigid setups.
- Offers superior stability under high stress or vibration.
Connection Method:
- Flanges are bolted together using through bolts.
- Same O-ring and centering ring setup as ISO-K flanges.
ISO Flange Components
1. Flanges
- Made of stainless steel (304/316L) or aluminum.
- Available in both ISO-K (clamped) and ISO-F (bolted) designs.
2. O-Ring
- Provides a vacuum seal between mating flanges.
- Common materials include:
- Viton: High temperature and chemical resistance.
- Nitrile (NBR): Cost-effective for general use.
3. Centering Ring
- Ensures proper alignment and positioning of the O-ring.
- Types:
- Standard Centering Ring.
- Screened Centering Ring (includes a mesh for particulate control).
4. Clamps (ISO-K)
- Claw Clamps: Attach to the beveled edges of ISO-K flanges.
- Hinged Clamps: Allow for quick and easy assembly without tools.
5. Bolts and Nuts (ISO-F)
- Bolts secure ISO-F flanges for rigid connections.
- Vented bolts are available to minimize trapped gas (virtual leaks).
Applications of ISO Flanges
- High Vacuum Systems: Applications requiring vacuums down to 10⁻⁸ mbar.
- Vacuum Coating Systems: Used in large deposition chambers for thin film coatings.
- Semiconductor Processing: Integrated into vacuum systems for etching, deposition, or testing.
- Vacuum Furnaces: Used for heat treatment and material processing.
- Large Vacuum Chambers: For research or industrial-scale applications.
- Cryogenic Systems: Systems requiring large-diameter vacuum connections for cooling processes.
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